ExxonMobilRefining&Supply-GlobalRemediationJOBSAFETYANALYSISRevisedSeptember2012COMPANY/PROJECTNAMEorID/LOCATION(City,State)FormerEastChicagoTerminal-PIPINGINSTALLATIONDATERev.9/12/12NEWREVISEDPAGE1of2WORKACTIVITY(Description):InstallnewpipelineforTreatmentFacilityskidtonewtie-inpointsasonFigure2Prints.Dated3/28/12DEVELOPMENTTEAMPOSITION/TITLEREVIEWEDBY:POSITION/TITLEMarkShell;ForemanAronYakimaProjectManagerChrisKreisRachkeForemanDonSternProjectEngineerMikeAdermannV.P.OperationsMichaelMeyersImperialCraneOperatorMINIMUMREQUIREDPERSONALPROTECTIVEEQUIPMENT(SEECRITICALACTIONSFORTASK-SPECIFICREQUIREMENTS)REFLECTIVEVESTHARDHATLIFELINE/HARNESSSAFETYGLASSESGOGGLESFACESHIELD-WhenGrindingHEARINGPROTECTION-EarPlugsSteelToed/CompositeSafetyShoesWithDefinedHeelAIRPURIFYINGRESPIRATORSUPPLIEDRESPIRATORPPECLOTHINGGLOVES–(LeatherMaterialHandling)WeldingGloves-Grinding&WeldingOTHER-ANSIApprovedWeldingHelmet¹JOBSTEPS²POTENTIALHAZARDS³CRITICALACTIONSTOMITIGATEHAZARDS1.ReceivePTWsInjury/damageasaresultofpersonnelnotunderstandingpermitconditions-AllpersonneltrainedinPTWsystemandunderstandpermitconditions-Discusssafestworkprocedurewithcrew,ReviewTSTI/JSAwithcrewforspecialsitespecifictoolsandequipmenttouse2.Setupweldingleadsandwelderand240voltleadsInjuryduetoelectrocutionElectricShockSlip,TripsandFalls.Placeweldingmachineonlevelground.Ensureallequipmentiscorrectlytagged.Inspectallleadsandtoolspriortouse.Splices,repairedinsulation,etc.,mustbewithin10feetoftherodholder.LeadsshallnotbeplacednearhighvoltagewiresEnsureallleadsareelevatedoninsulatedhooksandarenotleftontheground.3.Welding,Cutting&GrindingEyeInjuryFireHazardscausedbyburns,sparksandflashesHotWorkPermitmustbeavailableandproperlycompleted.ProvideafirewatchequippedwithFireExtinguisherduringand30minutesafterwelding,cuttingandgrinding.FlushLinespriortocutting,weldingandgrinding.Combustiblematerialmustbescreenedfromslag,heatandsparks.Compressedgascylindersshallbeseparatedfromflammableorcombustiblematerialbyatleast35feet.Followhotworkprocedures,fireextinguisher,gastesting,coverdrains,usefirespotter,assessweldinghabitat.Properhelmets,goggles,aprons,andglovesshallbeavailableforweldingandcuttingoperation.UseCorrectPPE(ANSIapprovedweldinghelmet(andcuttinggoggles,forcutting)weldingjackets,aprons,weldinggloves.Workersandpublicshallbeshieldedfromrays,flashes,sparks,moltenmetalandslag.PropermeasurestobetakenforFireControlExxonMobilRefining&Supply-GlobalRemediationJOBSAFETYANALYSISRevisedSeptember20124.HighNoiseLevelsUseofhearingprotectionwhenexposedtoexcessivenoiselevels(greaterthan85dBAoveran8hourworkperiod).AssessnoiselevelswithEXTECHsoundlevelmeterifpossibilityexiststhatlevelmayexceed85dBATWA.5.Liftingpipesintopositionusing28TonManitex(2801CSeries)BoomTruckCraneRefertoJSACranePipeInstallationJobSafetyAnalysisRefertoCranePipeInstallationJobSafetyAnalysis6.7.¹EachJoborOperationconsistsofasetofsteps.Besuretolistallthestepsinthesequencethattheyareperformed.SpecifytheequipmentorotherdetailstosetthebasisfortheassociatedhazardsinColumn2²Ahazardisapotentialdanger.Whatcangowrong?Howcansomeonegethurt?Consider,butdonotlimit,theanalysisto:Contact-victimisstruckbyorstrikesanobject;Caught-victimiscaughton,caughtinorcaughtbetweenobjects;Fall-victimfallstogroundorlowerlevel(includesslipsandtrips);Exertion-excessivestrainorstress/ergonomics/liftingtechniques;Exposure-inhalation/skinhazards.Specifythehazardsanddonotlimitthedescriptiontoasinglewordsuchas"Caught"³Aligningwiththefirsttwocolumns,describewhatactionsorproceduresarenecessarytoeliminateorminimizethehazards.Beclear,conciseandspecific.Useobjective,observableandquantifiedterms.Avoidsubjectivegeneralstatementssuchas,"becareful"or"useasappropriate".
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