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WebPageAppendixHLithiumBatterySafetyOrientationandTrainingChecklist(AvailablefromNPSLiPoSOP)Tobecompletedbeforelaboratoryworkbegins:1.ReadandsignSafetyOverview(thispage).Bringasignedcopytothelabyouareworkingin.2.______(initials):ReadandreviewNavyLithiumBatterySafety:http://goo.gl/xmr2mQ3.______(initials):ReadandreviewNPSStandardOperatingProcedure“SafetyandUsageProceduresforLithiumPolymerBatteriesVersion1.4July2014”:http://goo.gl/z5R9174.______(initials):ReadandreviewCapacityLimitedLithiumBatterySiteClearanceforNPS:http://goo.gl/NyPhZI5.______(initials):Reviewyourproject’sLiBatterymanufacturespecificationsandmanuals(ifany)6.______(initials):AnintroductiontothespecificlabfacilitiesandequipmentbytheLabmanagerSummaryofSOPProcedures:(Note:mostcoin,phone,andlaptopbatteriesareexceptedfromtheseadditionalLiPobatterycontrolsbyChapter3ofNAVSEAS9310-AQ-SAF-010SecondRevision–however,allbatteriesmustbemarkedHAZMATattimeofpurchase,anddisposedofthroughtheSafetycoordinatororHAZMATRepresentative)***ThischecklistisareminderofNPSSOPproceduresdetailedin“SafetyandUsageProceduresforLithiumPolymerBatteriesVersion1.4aApril2015”.ThischecklistisnotasubstitutefortheproperapplicationofallthedetailsintheSOP,norwillitsubstituteforcompletionofthetrainingspecifiedabove.BeawareofdangerofbatteryignitionBeawareofthepotentialforswellingtoleadtoignitionBeawareofthehazardsofover-dischargingbelow3.2VNormaldisposal:DONOTPUNCTUREUNLESSSPECIFICALLYDIRECTEDContactHMrepresentative(projectspecificwho):_________________,Phone#:____________Drainto3.8V/cellornoteotherwisetoHMrepresentativeMaterialcriteriahazardsrequiringdisposal:PuncturesSignificantdeformationSwellingofanyonecellTotalvoltagelessthan3.2VpercellAnimbalanceexceeding0.1VafterachargethatcannotbebalancedpermanufacturesinstructionBarewiresthatcreateriskofshortingElectrolytesmellUnexplainedheatingPouchdiscoloration(discolorationofthealuminumlayerorthecellcase)RepaircriteriaDamagelimitedtoheat-shrinkwrapperthatdoesnotpenetrateanycellBareleadsthatdonotposeasignificantriskofshortingDamagedconnectorsleadsthatdonotposeasignificantriskofshortingAcquisitionNoteasHAZMATinNPSpurchasingsystemInspectformaterialhazards.Deficiency=return.Donotrepairnewbatteries.Checkchargeofeachindividualcell(3.4V-4.0V)ifpossibleNPSLiPoSOPPage1Checkimbalancenotgreaterthan0.1VDesignatewithuniqueidentifieranddate(projectspecific)andbeginLogAddingorchangingconnectors:SeeSOP3.1.3.1-2forchecklistdetailsRepairsHeatshrinkcanberepairedwithelectricaltapeBaredleadscanberesolderedandtreatedwithheatshrinkoneatatime.LogrepaireventChargingShallnotbechargedinaircraftorvehicleunless:oBatterybuiltinasshippedbymanufactureroBatteryManagementSystem(BMS)tomanagecellchargingandbalanceChecktemperatureasambientCheckpackcellcountandvoltagebeforerecharge(example:2cellsshouldbecloseto6.4V)OnlyusechargerqualifiedaccordingtomanufacturesspecificationsOnvariablechargerscheckcellcountandvoltageselectedproperly–verifycellsandvoltagesmatchForanystandalonemulticell,chargewithabalancerorbalancingchargerPostanattendantMaintainstandoffofnon-attendantsandpotentiallyflammablematerialsIfnotchargeratingspecified,chargeat1C(onetimesthecapacity)Ifusingabalancer,balancepermanufactureinstructionsLogdutycycleandchargeeventStorageForshortterm(twoweeksorless),atl...

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